Explore i-mold Tunnel Gate Inserts from CyTec Systems UK
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CyTec Systems UK, with over 35 years of expertise in hydraulic cylinders and servo automation, supplies innovative manufacturing solutions to sectors including injection moulding, automotive, and aerospace. Among their standout offerings are i-mold tunnel gate inserts – precision-engineered components that help mould makers and moulders cut material waste, reduce costs, and improve overall part quality.
Globally trusted, these inserts are designed to enhance moulding processes and boost efficiency across a wide range of production environments.
Why Moulders Choose i-mold Tunnel Gate Inserts
1. Direct Gating for Better Efficiency
The inserts allow for direct gating at the parting line of the mould, removing the need for traditional runners and gates. This reduces material waste and cycle times, supporting faster, more cost-effective production.
2. Lower Material and Operational Costs
Eliminating conventional gating systems means less material is used per cycle, which reduces both waste and production costs. Over the lifespan of a mould, this results in significant savings.
3. Improved Part Quality
Tunnel gating gives better control of material flow, leading to cleaner surface finishes, fewer weld lines, and minimal gate vestige. This translates to reduced scrap and rework, and higher quality components from the outset.
4. Proven Global Performance
Trusted by manufacturers around the world, i-mold tunnel gate inserts are known for delivering consistent performance, improving productivity, and increasing competitiveness.
Product Features & Benefits
Robust, Long-Lasting Design
Manufactured from wear-resistant M2 tool steel (1.3343), the inserts are built for demanding environments and offer a long service life.
No Visible Gate Marks
The underside gating technique leaves no visible gate marks, ideal for parts where appearance and finish are critical.
Space-Saving Format
Thanks to a single-part, compact design, the inserts integrate easily into most systems without requiring extensive modification.
Flexible Options for Moulders
Offered in various configurations and sizes, the inserts are adaptable to different moulding setups and production needs.
Clean, Consistent Cuts
An integrated cutting edge ensures smooth sprue separation, improving productivity and reducing the need for secondary finishing.
Suitable for Filled Materials
Engineered to handle plastics with up to 60% filler content, including materials with high glass fibre content – the inserts are highly versatile.
Precision Production
Made using Metal Injection Moulding (MIM), the inserts feature smooth channels and accurate gating dimensions to support optimal material flow and reduced defect rates.
Streamlined Integration
To support implementation, CAD files are readily available for download, helping mould makers seamlessly incorporate the inserts into their existing systems.
For details on how CyTec Systems UK can help improve your moulding operations with i-mold tunnel gate inserts, get in touch today.
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CyTec Systems UK
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