Bausano Unveils E-ON Extruders for Extrusion Precision

Bausano has developed the E-ON range, a dedicated line of conical twin-screw extruders engineered for high performance and operational reliability in plastic extrusion. Designed to meet the specific demands of both pipe and profile production, the E-ON range provides tailored solutions for manufacturers seeking efficiency and precision.

In the plastic extrusion industry, every application presents unique technical challenges and performance requirements. The production of rigid corrugated UPVC pipes requires entirely different process parameters compared to the extrusion of technical or decorative profiles. With this in mind, Bausano has optimised the E-ON range to ensure seamless processing and superior results across both sectors.

Two applications, two sets of needs

The extrusion of corrugated UPVC pipes requires:

• Constant pressure– to ensure precise welds
• Homogeneous material fusion– to avoid defects at cross-section transitions
• Low scrap rates– to increase efficiency

Meanwhile, the production of UPVC profiles demands:

• Continuous extrusion, for smooth processing
• Excellent surface quality, especially for visible or decorative profiles
• Flexibility in formulations, including blends with recycled material or soft-touch components

E-ON: One platform, double functionality

E-ON extruders are designed with tailored screw geometries, optimised feed zones, and advanced control systems, depending on the target application.

For UPVC corrugated pipe production:

• Output from 50 to 400 kg/h, ideal for direct coupling to the corrugator
• Stable thrust, even with high mineral-filled formulations
• Optimised fusion to reduce the risk of structural defects

For UPVC profile production:

• Output from 50 to 300 kg/h
• Geometry is designed for continuous operation
• High surface quality for technical or aesthetic applications
• Adaptability to rigid, soft-touch or recycled blends

Efficiency, flexibility, and full support

Beyond performance, the E-ON line stands out for its energy efficiency and configurability, making it suitable for both new installations and integration into existing lines.

As with all Bausano solutions, technical support is guaranteed at every stage — from machine selection to commissioning, ensuring smooth implementation and long-term reliability.

Looking for the right E-ON model for your production?

The Bausano technical team is available for a personalised consultation to identify the best configuration based on your specific needs.

Read more from Bausano here.

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