Bausano’s New Digital Suite SPHERA Set to be Unveiled at K 2025
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At K 2025, Bausano will unveil SPHERA, the new digital suite designed to guide the extrusion industry towards a future of greater efficiency, advanced control, and long-term sustainability.
More than a software solution, SPHERA represents a modular and intelligent ecosystem. It is the result of a deep integration between mechanical expertise and digital innovation, offering a scalable and forward-thinking tool tailored to the evolving needs of modern manufacturing.
The suite is built around three distinct yet interconnected applications:
PHAROS At the core of SPHERA is PHAROS—an advanced Industrial Internet of Things (IIoT) platform for real-time monitoring of extrusion lines. It enables the tracking of dynamic key performance indicators, anomaly detection, historical data analysis, and the implementation of predictive algorithms. PHAROS is designed to minimize downtime and support continuous improvement in line performance.
RANGER A next-generation virtual assistant, RANGER uses conversational artificial intelligence and machine learning to support operators in their daily tasks. It provides real-time technical guidance, promotes knowledge transfer through self-learning tools, and reinforces staff training. RANGER also ensures compliance with the most recent cybersecurity standards.
SCOUT An intuitive web-based portal, SCOUT is dedicated to the selection, management, and procurement of original Bausano spare parts. It simplifies logistics operations and significantly reduces production delays by ensuring rapid access to critical components.
Together, PHAROS, RANGER, and SCOUT form a centralized digital infrastructure that supports every stage of the extrusion machine’s lifecycle—from performance analysis and predictive maintenance to spare parts management. The result is a substantial gain in productivity, cost optimization, and resource efficiency.
SPHERA is the concrete expression of Bausano’s vision: combining mechanical reliability with artificial intelligence to deliver value-added solutions rooted in innovation and environmental responsibility.
Bausano looks forward to welcoming you at Hall 16 | Stand B70 during K 2025, to present SPHERA and demonstrate how this new suite can transform your production approach.
Read more from Bausano here.
Bausano
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