AI Augments RJG’s CoPilot Process Control System for Enhanced Efficiency

RJG is excited to announce an innovative new feature for their CoPilot®process control system called MAX, the Process Advisor™. MAX utilises advanced AI technology powered by proven Master Molder® techniques to provide moulders with real-time, expert guidance to optimise their injection moulding processes.

Today, moulders encounter an increasingly pressing and distinctive challenge: a shortage of skilled processors to troubleshoot their injection moulding processes, resulting in excessive scrap, machine downtime and wasted engineering hours. RJG developed MAX to assist in bridging that skills gap and reducing waste during production.

This intelligent assistant monitors process parameters in real time and offers troubleshooting advice to help moulders rapidly resolve issues and improve productivity. RJG’s Moulding Automation Xperience, or MAX for short, marks a significant enhancement to the CoPilot system, demonstrating the company’s commitment to leveraging AI to deliver moulders an unparalleled level of control, efficiency and quality.

MAX ensures injection moulding processes are up and running at peak performance. MAX also helps address the skills gap while tackling moulders’ needs to minimise scrap and downtime, boost efficiency and enhance part quality.

Featuring an intuitive and easy-to-use interface, MAX offers guidance to moulders by delivering step-by-step instructions for restoring a process to optimal performance. This empowers personnel on the floor, regardless of their experience, to handle process issues effectively, enabling them to make an immediate impact.

“Throughout our journey, RJG has been partnering with our clients to help their businesses achieve exceptional results by providing process control consulting, training and technology,” Said Jason Yoffy, Director of Product.
“We understand and have consistently solved the persistent challenges they face, from the scarcity of skilled workers to the paralysing downtime caused by unresolved process issues and increased scrap rates due to process adjustments gone wrong. MAX, our AI-powered solution to these problems, integrates RJG’s proven Master Moulder processing knowledge within our technology so that clients receive actionable value that improves operational efficiency, reduces downtime and scrap and empowers data-driven decisions that drive tangible business outcomes.”

MAX marks a significant advancement in an already feature-rich CoPilot process control system. The CoPilot allows users to:

  • Monitor and control injection molding processes to ensure high quality parts
  • Receive real-time, on-screen notifications when a machine is down or producing suspect parts
  • Get step-by-step advice for fixing a process
  • Set alarm limits and templates for process matching
  • View data from each shot
  • Automatically retain suspect parts and understand what happened in the process
  • Access total part and process audit records
  • Build efficiency through process automation

For existing RJG customers looking to transition from eDART® systems to CoPilot systems, RJG has launched a time-limited buy-back initiative, providing credits for their new systems. Contact RJG for more information and to see if your equipment qualifies.

MAX is now accessible as an upgrade to the CoPilot. Contact RJG for additional details on how to install it on your systems here.

Read more from RJG here.

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