DELMIAWORKS Fits Perfectly with Holmgrens Plast’s Drive for Innovation

With a rich history dating back to 1989, Holmgrens Plast AB has been at the forefront of plastic injection moulding manufacturing for over thirty years. In 2005 the company became the first in Sweden to implement IQMS’ EnterpriseIQ and MES system (now DELMIAWORKS).

Based in Gnosjö, Southern Sweden amongst a cluster of other plastics manufacturers, Holmgrens Plast is a family-run company founded by Stefan Holmgren with an annual turnover in excess of 100 million krona (circa £8.6m).

Heavy investment in new technology and a history of being first

From its inception, Holmgrens Plast has invested heavily in advanced machinery, automation, and new technology.

On its 7,000 square metre manufacturing shop floor, Holmgrens Plast has 23 robot-controlled injection moulding machines ranging from 28 to 1,000 tonnes, which enables the manufacture of plastic parts ranging from 1 gram to 5 kilogrammes.

Holmgrens Plast also has facilities for casting metal inserts into injection moulded parts; potting; ultrasonic welding of plastic parts; laser marking; cleanroom assembly; tooling manufacture; prototyping; in-mould labelling (IML); and 3D printing to name but a few.

Driven by innovation, Holmgrens Plast has been a pioneer in more ways than one in plastics manufacturing across Scandinavia.  They were, for instance, the first manufacturer to offer one-component polyurethane (PUR) production in the region – and can also boast two-component PUR production which it introduced in 1995.

A need for specialist plastics manufacturing ERP & real-time monitoring

Continuing the theme of Swedish firsts, Holmgrens Plast was, in 2005, the first company to implement IQMS’ EnterpriseIQ and MES system (now called DELMIAWORKS) in Sweden.

According to project manager, Tiia-Mai Truup, who has been with Holmgrens Plast for a decade, the business needed an industry and process-specific ERP system to manage those complex projects.

“Before Holmgrens Plast implemented IQMS [now called DELMIAWORKS], we used a number of manufacturing software systems which were developed locally. These were, however, not made for injection moulding. It just wasn’t possible to continue using these systems to manage the business.

“One of the major problems with the software we had was that we could not see what was happening in production in real-time and it certainly wasn’t designed for injection moulding,” Tiia-Mai continued.

“We simply used the software for the financials and stock inventory, but not for the moulding process. IQMS was the perfect choice when Holmgrens went through the selection process as it meets the needs of plastics manufacturers so perfectly.”

Developed with a ‘shop floor first’ philosophy, DELMIAWORKS not only helps you increase manufacturing efficiency but gain visibility into the performance of your plant floor.

Since Proximity became IQMS’ reseller and provider of implementation services across the UK, Ireland and Europe, we have supported Holmgrens Plast to upgrade their system to the latest version as well as implement new mobile modules within the business.

Managing projects and controlling BOMs

One of the areas which set DELMIAWORKS apart from other ERP systems, especially when applied to injection moulding, is the way the Bills of Materials (or BOMs) are structured.

Tiia-Mai is responsible for creating new inventory items and BOMs for each project that goes through production:

“When setting up new BOMs in IQMS, I may need to look at things such as machine cycle times, cavitation and tooling on a project-by-project basis. I may also need to factor in regrind percentages and the weight of runners and sprues. IQMS enables me to do that easily through its pre-configured structure.”

“IQMS is so well designed that it gives us perfect control over all our production processes and ensures we can monitor them in real-time. This means we can ensure we manufacture the right items, at the right time and ensure the very highest levels of quality management along the way.”  

Gearing up for continued growth

Holmgrens Plast has continued to invest throughout 2020, installing four new all-electric high-speed moulding machines that enable fast cycling times and high-performance moulding of thin-walled products.  Warehouse capacity has been increased by 800 pallets so that the business can meet the needs of customers more efficiently.

Back in 2008, when Tiia-Mai joined the company, Holmgrens Plast employed about 30 people across the business. Now, they have 50 with further recruitment ongoing.

“We’re planning to buy more machines, the machine park is going to be bigger. We plan to build out the company more and we need some more space so we’ve bought land to build on. We passed the 100 million Krona mark during our 30th anniversary year. Our basic plan is to grow even more,” commented Tiia-Mai.

Proximity is a certified IQMS / DELMIAWORKS reseller and provides IQMS implementation services across the UK, Ireland and Europe.

You can find out more about  DELMIAWORKS ERP software & real-time production monitoring systems here.

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